A few months ago I asked JAMAS (Jon) to take a look at building a cargo box to fill the spare tire area in the rear door. I wanted something big enough to fit my jump starter / tire pump, air jack, oil, and tools so that I could look at using my Tone box for something different (thinking air tank right now). I also wanted to overcome a problem that I introduced in the second thread above, namely, there was a small void between the rear door and the edge of the Tone box, such that my dog could slip and fall unless I blocked the space with pillows, blankets, etc. So I asked Jon to see what he could come up with that would meet the space requirements while also filling in the void between the door and the Tone box.
Here is the initial design sketch I sent Jon:
So over the next several weeks we traded emails on additional design ideas, including using paracord on the main door to create a fold-out "work shelf," mounting a light to the inside of the top box door, etc. Here is the end result:
Closed:
Open:
Personally I think it turned out great, the storage capacity is awesome and it looks totally OEM from inside the cabin with the door closed. There's no holes to drill since it mounts to the door using the spare tire plate, and it fits perfectly up against my Tone box to keep the main door from swinging open. To give you an idea of the capacity, I currently have the following in the door:
Battery jumpstarter / tire pump
Air jack and accessories
Box of bungee straps
Quart of oil
Screwdriver set
Rubber mallet
Safety glasses
Flash light
Bag of miscellaneous tools
First aid kit
I'll leave it to Jon to advertise timelines and/or price, but I'll be the first to tell you that when he's ready to build these you guys should give it some serious thought. VERY useful mod for anyone who can no longer use their factory spare.
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Originally Posted by Ascinder
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