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Thread: VT_Maverick's 5 Speed Swap

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  1. #1
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    I'm late to the thread....sorry.
    Did you hang the third pedal? How tight was/is the footwell for you? I have size 13s....I need room, But the box seems big enough...yes? At a glance it seems straightforward enough.
    A Deadpedal would be nice too....but that ain't happening with the clutch

  2. #2
    Member Since
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    1999, Silver, VX, 0401
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    Quote Originally Posted by Chopper View Post
    I'm late to the thread....sorry.
    Did you hang the third pedal? How tight was/is the footwell for you? I have size 13s....I need room, But the box seems big enough...yes? At a glance it seems straightforward enough.
    A Deadpedal would be nice too....but that ain't happening with the clutch
    I installed both the clutch and brake pedal from a manual shift Rodeo. It is a little tight in the foot well but I have very long legs. Size 13s might be a challenge I would find a manual Rodeo and check that out, the VX would be the same. Hanging new pedals is straight forward, just a lot of sharp corners to deal with. One headace was getting the security computer(s) remounted out of the way. I ended up velcroing them to the ac housing and it worked out pretty nicely.

  3. #3
    Member Since
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    2000 Foxfire Red Mica, 0555 (RIP) & 0717
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    Quote Originally Posted by Chopper View Post
    Did you hang the third pedal? How tight was/is the footwell for you? I have size 13s....I need room, But the box seems big enough...yes? At a glance it seems straightforward enough.
    A Deadpedal would be nice too....but that ain't happening with the clutch
    Quote Originally Posted by Buffy View Post
    I installed both the clutch and brake pedal from a manual shift Rodeo. It is a little tight in the foot well but I have very long legs. Size 13s might be a challenge.
    Chopper - I wear size 13's too so I'll be able to give you a good review when I get it back. Here's a picture with the pedals installed; as you can see the manual brake pedal is smaller than the auto brake pedal, so while it might be a little cramped between the clutch and brake it should actually cut down on the number of times I accidentally hit the brake and accelerator together. I agree that a dead pedal would be nice, I'm actually considering replacing our pedals with 350Z aluminum pedals if they fit.

    Here's a pic of the new footwell:



    And here's a pic of the 350Z pedals:


  4. #4
    Member Since
    Sep 2010
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    1999,VX, 2477
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    Quote Originally Posted by vt_maverick View Post
    Chopper - I wear size 13's too so I'll be able to give you a good review when I get it back. Here's a picture with the pedals installed; as you can see the manual brake pedal is smaller than the auto brake pedal, so while it might be a little cramped between the clutch and brake it should actually cut down on the number of times I accidentally hit the brake and accelerator together. I agree that a dead pedal would be nice, I'm actually considering replacing our pedals with 350Z aluminum pedals if they fit.
    Small space = perfect for heel/toe shifting

  5. #5
    Member Since
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    I have completed the wiring. I tested everything out and it all seems to work perfect. I need to bleed the clutch again to make sure all the air is out. It seemed to be a bit soft after I cranked it up and ran it through the gears.

    Here is where I routed the new wire harness through the fire wall.



    This is the clutch switch. This is where you connect the starter relay (large red & yellow wires on connector)



    This is the neutral switch. This is where you connect the cruise wires.



    Don't get these two backwards. The clutch switch completes the circuit when you press the clutch allowing the are to start. The neutral switch comletes its circuit by being closed so when you depress the pedal you break the curcuit thus causing the cruise to disengage.

    Here are the wiring notes on the wiring harness...

    The first picture refers to the blue wire and organge wire with black stripe...







    New harness run under the car and connections about to be made...



    I wrapped the wire harness with some heat shielding tape to further protect it from heat...


  6. #6
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    Completed interior!!






  7. #7
    Member Since
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    Reviving this thread, as there are some questions I have now that I'm finishing up:

    a) These wires run into the engine bay. Where do they go from there, i.e., where do they connect inside the engine bay?
    Quote Originally Posted by Buffy View Post
    Here is where I routed the new wire harness through the fire wall.


  8. #8
    Member Since
    Nov 2012
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    1999, Blue (Astral)5 spd VX #1396 ; '01 Proton 0753
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    Mike,

    Those wires run back to the transmission mode switch connector M-25. They are for the clutch pedal switch. If I remember correctly their purpose is twofold: 1) the the starter interlock that doesn't allow the starter to engage unless the clutch pedal is fully depressed, and 2) the cruise control will function when the pedal is out and disengage as soon as the pedal is depressed. One of these uses a N.C. and the other uses a N.O. switch position. I wired my VX differently and did not run any wires through the firewall. In my case I left out the starter interlock because I don't care if I can turn it over without depressing the clutch. To do this you must short pins 1 & 4 at M25. However, this does allow the VX to be cranked over while in gear with the clutch engaged. I just don't find it that difficult to make sure I'm in neutral before cranking the engine just like all manuals in the not so old days. As for the cruise control clutch interlock I ran two wires from the clutch switch behind the dash over to the cruise control module behind the passenger kick plate. This was easier and cleaner in my opinion than running wires out the firewall to the transmission mode switch connector.

    Send me your email in a PM and I can send you a word doc with useful notes that I created.
    Cheers,
    Scott
    There's no 'I' in denial.

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