ok jsut got off the phone with the driveline guy - he said he has been doing this for 30+ years - putting locking hubs on an awd vehicle without changing the transfer case is a bad bad deal he said - locking hubs are not for awd at all - he said it will eventually build up and cause the viscious coupling that tears the clutches apart - he also said he is having a hard time finding the bearings for the transfer case - im looking up merlin's # and going tyo see how much they run through him - apparently the dealership in louisville, ky that they were using for parts only has one - thoughts?
talked to merlin - he agrees with the driveline shop about the manual hubs but cant find the bearings either - apparently there are 4 bearings - 3 are the same and easily found - one has its own part # and there are none in the u.s.
driveline shop says reusing the bearing should not be a problem they look new but they need the 3 seals...calling merlin again...
merlin says no go on the seals either - none in the united states - apparently our transfer case is unique - no other vehicle even other isuzus have the same transfer case - he said it is VERY rare that these transfer cases have any mechanical issues - the tod sensors and stuff go out all the time but never a mechanical problem with the actual insides of the tcase - he ordered the seals but minimum of 6 to 8 weeks for them to fill a boat with enough stuff to justify throwing my 3 tiny seals in with all the other crap to float to the u.s.
i asked the driveline guys what they think about putting an entirely different transfer case in and disable the tod and whateve all together and he said "it could be done if i caould find a tcase to fit in there but i cant think of any that would"
stupid vehicross
they are going to try to make the seals seeing as nothing cross references - the guy said his contact for bearings laughed when he said he was working on a vehicross - he also said "man i thought this thing was kinda silly until we put it up on the lift - this thing is SERIOUSLY bad ***"