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Thread: KYB Shock Rebuild

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  1. #1
    Member Since
    Mar 2003
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    2001, Kaiser Silver, 0482
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    KYB Shock Rebuild

    Just sent my shocks off to the gentlmen (Bruce's Suspensions) that works on motorcycle shocks. Hes gonna rebuild both my fronts, even though only one is blow. He's also gonna use a slightly heavier weight oil from increase stiffness and damping, since I'm running a 1.5" lift and P285/60R18 Nitto's. I'll keep everyone updated!
    Mike Skurich
    1969 C3 Corvette Coupe
    1988 C4 Corvette Coupe
    1992 Misubishi 3000GT VR4
    1997 BMW F650ST
    2001 VehiCROSS
    2002 BMW R1100S
    2005 C6 Corvette Coupe

  2. #2
    Member Since
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    1999,Wht/blk debadged Ironman,#0188
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    Cool....
    face the mirror

  3. #3
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    Feb 2003
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    '76 IH Scout II Tubed, 40"s, locked, etc
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    ....

    keep us posted on how everything turns out. Would be nice to have the stock fronts rebuilt cheeper then buying new ones and also getting them more stiffy!!!!

  4. #4
    Member Since
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    '99 Ebony Black VX, 0339
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    Any estimated cost? I'm in for it.

  5. #5
    Member Since
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    2001 Proton VX 0790
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    If the guy can do it, GREAT. I doubt it though. The ends on our shocks are crimped on. Whoever rebuilds it must remove the crimp to get to the piston seals, then recrimp or machine for threaded cap or snap ring.

    I already lost 2 original shocks to Doetsch in a failed experiment, I'll be in the peanut gallery on this one.

    John C.

  6. #6
    Member Since
    Oct 2002
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    00/Ironman/0618
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    Thumbs up Brilliant!

    Oh my God that is brilliant!
    Ive been inside a few bike shocks myself. I cant belive no one has done it before. Where there is a will there is a way, if you have the tools and the tallent.
    Everything in Japan is held together with snap-rings. I worked on the auto hubs on a 38 Nissan truck and its like... Inside snap-rings, outside snap-rings. Cir-clip seal inside/ouside snap-ring seal thrust washer and then antother few snap-rings.
    I'll be waiting to hear about this one. But I'm optomistic!

    OOh Ooh! I got an idea for the crimped part: Drill like, six holes vertically, down into the shock tap them for skrews (I'd use hex heads) fabricate an alumininum cap, Countersink six corresponding holes, O-ring, and YOU ARE in business my man. If the metal isnt thick enough weld an extra tube around the top of the shock tube. Then mill it flat, and then drill and tap.


    I cant wait to blow my shocks!
    Last edited by SpaceTruck'n : 02/27/2005 at 12:42 PM
    As for the telepaths, I have learned to recognize them and
    ignore them. The worst thing you can do is block them and
    make them mad, When it gets to be too much, I put my
    fingers in my ears and sing, "FLINTSTONES, MEET THE
    FLINTSTONES."

  7. #7
    Member Since
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    Exclamation The Numbers

    The book says: The shock pistons are 46 mm.

    I just measured the outside diameter of them at 53 mm.

    Therefore the walls of the shock tubes are 3.5mm or~9/64ths.

    A 4-40 screw is 7/64 or 2.7mm.

    If you drill axially into the tube and tap it for a 4-40 screw you should leave~.8 mm or 1/32 on each side. Assuming "balls on accuracy”


    Can you stand it!

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