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Thread: KYB Shock Rebuild

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  1. #1
    Member Since
    Jun 2002
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    2001 Proton VX 0790
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    If the guy can do it, GREAT. I doubt it though. The ends on our shocks are crimped on. Whoever rebuilds it must remove the crimp to get to the piston seals, then recrimp or machine for threaded cap or snap ring.

    I already lost 2 original shocks to Doetsch in a failed experiment, I'll be in the peanut gallery on this one.

    John C.

  2. #2
    Member Since
    Oct 2002
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    Thumbs up Brilliant!

    Oh my God that is brilliant!
    Ive been inside a few bike shocks myself. I cant belive no one has done it before. Where there is a will there is a way, if you have the tools and the tallent.
    Everything in Japan is held together with snap-rings. I worked on the auto hubs on a 38 Nissan truck and its like... Inside snap-rings, outside snap-rings. Cir-clip seal inside/ouside snap-ring seal thrust washer and then antother few snap-rings.
    I'll be waiting to hear about this one. But I'm optomistic!

    OOh Ooh! I got an idea for the crimped part: Drill like, six holes vertically, down into the shock tap them for skrews (I'd use hex heads) fabricate an alumininum cap, Countersink six corresponding holes, O-ring, and YOU ARE in business my man. If the metal isnt thick enough weld an extra tube around the top of the shock tube. Then mill it flat, and then drill and tap.


    I cant wait to blow my shocks!
    Last edited by SpaceTruck'n : 02/27/2005 at 12:42 PM
    As for the telepaths, I have learned to recognize them and
    ignore them. The worst thing you can do is block them and
    make them mad, When it gets to be too much, I put my
    fingers in my ears and sing, "FLINTSTONES, MEET THE
    FLINTSTONES."

  3. #3
    Member Since
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    Exclamation The Numbers

    The book says: The shock pistons are 46 mm.

    I just measured the outside diameter of them at 53 mm.

    Therefore the walls of the shock tubes are 3.5mm or~9/64ths.

    A 4-40 screw is 7/64 or 2.7mm.

    If you drill axially into the tube and tap it for a 4-40 screw you should leave~.8 mm or 1/32 on each side. Assuming "balls on accuracy”


    Can you stand it!

  4. #4
    Member Since
    May 2002
    Location
    2000, Proton Yellow, VX, 0584
    Posts
    2,584
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    Quote Originally Posted by SpaceTruck'n
    The book says: The shock pistons are 46 mm.

    I just measured the outside diameter of them at 53 mm.

    Therefore the walls of the shock tubes are 3.5mm or~9/64ths.

    A 4-40 screw is 7/64 or 2.7mm.

    If you drill axially into the tube and tap it for a 4-40 screw you should leave~.8 mm or 1/32 on each side. Assuming "balls on accuracy”


    Can you stand it!
    You have too much time on your hands!!
    Out of all the brain power we have on this site, someone will come up with an idea somewhere, somehow. Good job and Keep thinking.
    Scott / moncha.com

  5. #5
    Member Since
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    00/Ironman/0618
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    Smile Not Enough Time. EVER!

    Quote Originally Posted by Moncha
    You have too much time on your hands!!
    Out of all the brain power we have on this site, someone will come up with an idea somewhere, somehow. Good job and Keep thinking.

    Its not that I have too much time. Actually I cant seen to find enough time in one day to get everything done I want to do. See I focus on things most people... Huh? where was I.
    I have that ADD or AHDD thing or something. They told me but I wasnt paying attention.
    Anyway thanks for noticing! I try to use my ideas for benificial means, but it seems most of them are just nonsense. Or ideas someone else has already had, patented, and are in production, somewhere.

  6. #6
    Cost to rebuild !?!
    I just threw all four of mine out. (3 were blown)
    I may still be able to go dumpter diving and get them.

  7. #7
    Member Since
    Oct 2002
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    Unhappy "Shocked" and Appaled

    Quote Originally Posted by mrlegoman
    Cost to rebuild !?!
    I just threw all four of mine out. (3 were blown)
    I may still be able to go dumpter diving and get them.
    Cost of rebuild? Who knows, but it gets higher everytime somone wastes valuable resorces.
    I mean it's Your junk, but I'll bet there's ten dollars of aliminum alone in there ( ok mabe three to five) but thats BEER money man!

    There are hungry kids in Indiana fer cryin' out loud!
    Last edited by SpaceTruck'n : 02/28/2005 at 09:09 PM

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